一块不锈钢的艺术之旅
不锈钢
在我们的生活中处处可见
它具有耐腐蚀性、高防水性、耐高温
美观环保、百分百可再回收等优点
那么作为常见的材料
它的背后有着怎样的制作过程呢
我们以品卫不锈钢浴室柜&淋浴房为例
探索一块不锈钢的艺术之旅
▼开采
从山上开采红土镍矿
以提供不锈钢所需的镍、铬、铁
▼ 粗钢冶炼
把红土镍矿进行烘干、烟气脱硫，烧结成块状物
然后经过初炼变成镍铬铁水，进入AOD炉
加入其他合金元素，进行精炼
再经过结晶、冷却、切割，形成不锈钢板坯
▼ 热轧
不锈钢板坯加热后再经粗轧、飞剪、8连轧
冷却至设定温度，然后卷成钢卷带
洗掉钢卷带表面的氧化物
不锈钢就形成了
▼ 选材
品卫精选优质304不锈钢原材料
从源头上保证了产品的质量
▼ 开料
开料是一块不锈钢进入品卫的第一步
工人师傅采用数控设备
把不锈钢分割成所需的尺寸
然后把剪裁好的不锈钢进行定位开孔
为抽屉、拉手等部件的安装预留螺丝孔
▼ 刨坑
为使产品折弯更笔直和垂直
先采用数控直边成型机刨一条深0.5mm的坑
再用大型折弯机精准折弯
以实现不锈钢面板角度和直线清晰
拼缝紧密、立体感强
▼ 折弯
采用压弯机对不锈钢进行压弯
根据所需可压弯成任意的角度或形状
让产品呈现完美造型
▼ 六面一体成型
让一块不锈钢板进行六面一体成型
使各折面融为一体，结构更精密稳固
柜体没有焊点，简洁美观
▼ 五金配件加工
▼ 焊接成型
通过焊接工艺
把一块块不锈钢焊接成
柜体、镜框、拉手等部件
▼ 镀色
对部分需要镀色的配件进行镀色
使产品外观更加亮丽
提高产品耐磨性和耐腐蚀性
▼ 抛光打磨
为让不锈钢表面更光滑平整
需对不锈钢表面进行抛光打磨
历经十几道工序
粗磨、精磨、细磨、超细磨等匠心打造
使表面达到8K镜光效果
▼ 检测
整套产品虽然完成
但还需要经过一系列的苛刻检查
确保每一个细节都没有任何问题方可出厂
▼ 组装
然后进行装配
把加工好的各个产品部件进行总装配
形成一套完整的浴室柜或淋浴房
▼ 包装
最后进行包装
包上珍珠棉、装进纸箱、放入泡沫板
再钉上木架，然后准备装车出厂
一块不锈钢的旅程
从红土到不锈钢板材
再从板材到不锈钢产品
历经上千个小时的加工
上百道工序的精心锤炼
精益求精，追求完美
只为把每一件产品都打造成艺术品
这，就是品卫的工匠精神
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